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Conversion of Honda NSX to Alex Zanardi NSX is
quite simple - there are few visual differences. Most changes were
made to the car's mechanicals, although some, such as different blinker's
location, new BBS wheels, lack of driving lights, and body colored roof
are noticeable from the first sight. As usual I started with the body. |
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After wheels were installed, I assembled the
chassis and the body together to check for wheel alignment and position.
Rear wheels required some more grinding from the inside to fit into the rear
arches, but otherwise everything looked just right, even the ride height was
absolutely perfect!
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I removed all mold lines and lightly sanded it
all over with 800 grit. Driving lights were cut out
with jewelers saw, and openings sanded smooth with fine sanding stick. I
also removed turn signals from the front fenders (Japanese version) - Zanardi edition had the same blinker's location as American version of NSX. |
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In most coupe kits Tamiya does not include seat
backs - they are more or less hidden from the view. I decided to fill the
holes with some sheet styrene.
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Body was washed, dried, and sprayed with a light
coat of Tamiya gray sandable primer. Primer revealed some scratches that
were fixed and re-primed. |
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Basic shapes were cut from the plastic sheet, and glued
to the seats. After smoothing rough plastic edges with a file, I filled the
gaps with putty and CA glue.
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After gray primer dried completely, I sprayed a
coat of Tamiya white primer. It will serve as an undercoat for Tamiya TS-8
Italian Red. |
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After putty and glue dried, I sanded backs
smooth and sprayed a coat of primer to check for flaws. There were some
minor gaps at the bottom, but since they will be completely hidden, I
proceeded with satin black paint.
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After white primer dried, I wet-sanded few
small dust particles, and emptied a can of Italian red into my airbrush bottle.
When paint gassed out, I sprayed 3 mist coats 20 minutes apart. Now
body was completely covered with paint, but had few flat spots. |
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Interior tub was cleaned, primed, and painted
satin black. When paint dried, I flocked all visible areas with Testors
black flocking. Door panels were also partly flocked.
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I wet-sanded the paint, and after the body was
dry, I sprayed 1st wet-coat. 2nd wet coat was sprayed about 4 hours later,
and then I left the body for a couple of days to dry. After paint
completely cured, it became slightly textured, as seen on this picture. This
is common for Tamiya lacquers, and can be easily polished out. |
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Dashboard and central console were also primed
and painted satin black. Central panel's insert was then painted with Testors
Titanium.
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Paint was polished with 3M rubbing compound
which removed all the texture. Then I followed with Tamiya Fine polishing
compound, and then Treatment model wax. Now the paint looked smooth and
shiny like a glass! |
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Dashboard was detailed, and steering column assembled
and glued to the dash. Instrument's decal was also applied at this time.
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Plastic coils on shocks were cut off, and
replaced with plastic rod (part of the shock absorber) and a spring made
from Detail Master black wire wrapped around a q-tip handle. |
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Red stitching (one of the features of the
Zanardi edition) was done with fine brush, and I also scratchbuilt seatbelt
catches, with release buttons painted red.
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Same thing was done to the front shock
absorbers, and on this picture you can see all four completed shocks. Tamiya
parts have different configuration of locating pins on every part to ensure
they are installed in correct places. I had to be very careful to glue parts
that were cut off back in the same fashion. |
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Central console was fitted with the shifter with
titanium colored handle, and emergency brake handle, with painted-on red
stitching. Note little silver plate with shift pattern scribed on with the
point of Xacto knife.
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Chassis plate was cleaned, primed with gray
Tamiya primer and then sprayed with a coat of Tamiya Aluminum. Then I masked
the plate with Tamiya masking tape to paint semi-gloss black areas. |
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Kit pedals were removed and replaced with some
Detail master photoetched pedals, painted with fine black permanent marker.
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After masks were removed, I painted gas tank
flat black by hand (it was hard to mask), and touched up little
details, such as tank straps and few bolts and rivets with metallic paints. |
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I also made two floor mats from the sheet
styrene, painted them black and applied some Testors black flocking.
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Engine block was glued together and painted with
Testors Aluminum metalizer. Oil pan was painted flat black. I also
fitted front cover with molded-in belt (painted flat black) and pulleys. |
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Everything was put together, mats glued to the
floor, and few minor details added and painted on.
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The engine was sealed with Testors metalizer
sealer, and then I added cam covers painted semi-gloss black. EDIT:
Later I discovered that cam covers and few other details on Zanardi edition
were supposed to be painted red. It was too late to change because the
engine was already installed, so I left it as is. |
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Finally I made seatbelts using thin black ribbon
from craft store and photoetched buckles from Detail Master P/E seatbelt
set. Special Edition Zanardi plate was scanned from original brochure and
scaled down. I then made a decal that was placed between the seats (it
was moved a bit higher later).
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Muffler and parts of the exhaust system were
painted Tamiya Chrome Silver, suspension parts in different metallic shades.
Everything was glued to the chassis, and incomplete engine installed on the
engine mounts. |
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Radiator was primed, and painted black. Then I
masked it off and sprayed front area with aluminum metalizer. I didn't do
any wiring since it will be completely invisible once the body is put on.
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Then I added modified rear shocks and satin
black half-shafts with boots painted flat black. Boot's clamps were made with
tiny stripes of Chrome BMF. |
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Engine cover and intake system with an airbox were
painted, detailed, and letters and emblems on the cam covers drybrushed with
silver paint. Then I added a water tank and some kit-supplied decals.
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Brakes were cleaned and sprayed with Tamiya
chrome silver, then sealed with sealer. Calipers were painted with
Testors Titanium, then lightly buffed. I also added brake hoses made
from Sakatsu wire to every caliper. They will connect to the brake lines. |
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Interior tub was glued to the chassis and test
fitted with the body to ensure good fit.
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Remaining parts of the exhaust system were glued in place,
together with lower rear suspension frame, roll bar, etc. Rear suspension
was now complete, except for one small detail. |
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Wheels were detailed with home-made Acura
decals, and fitted with valve stems made from thin black wire. Lug nuts were dry-brushed with silver paint.
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Front upper suspension part (with some water
hoses and other detail) was painted and glued to the chassis. |
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Zanardi exhaust tips are slightly different from
regular NSX. I used thinned down polished aluminum tubing cut at the 45
degree angle to make two tips. After the glue dried, I painted insides with
Exhaust Smoke metalizer.
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Then I installed front shocks, lower frame,
brake disks, steering rack, detail painted everything. I finally applied a
thin black wash to all suspension parts to create a light tint in few areas,
and heavier wash on all the joints. |
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Front driving lights and taillight panel were
detailed with BMF from the inside. I also tinted rear-drive lights with
Tamiya smoke to give them authentic Zanardi look.
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Last detail for the rear suspension was black
wash on all suspension pieces and also on a muffler. I also picked up all
bolts and nuts with metallic paints. |
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Rear engine cooling ducts received a plastic
mesh protection (from Tamiya 360 Modena kit). This feature is also specific
for Zanardi Edition car - regular NSX has slotted grills.
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Here is the picture of completed chassis.
Everything looks good and slightly "used". |
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Front intakes and cooling ducts also received a
similar treatment - plastic mesh was glued from the inside.
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To replicate real Zanardi NSX wheels I used
Aoshima's BBS DTM wheels and tires set, since it is a very close match to
original Zanardi BBS wheels. Tamiya's way of attaching wheels to the model
is completely different from Aoshima's, so the wheels had to be modified. |
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Panel lines were filled with wash (red + black
mix), window trim painted black, rear spoiler glued to the body, taillights
installed, windows painted and installed. American style blinker decals were
put on.
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Pins from original Tamiya rims were carefully
cut off. With the help of rotary tool, I removed the hubs inside Aoshima
wheels, then drilled holes of the same diameter as the pin. Then all four
pins were glued to Aoshima rims, and carefully centered inside the wheel. |
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Finally I fitted the headlights, wipers,
rearview mirror, and waxed the body and glass to remove all the fingerprints
for the last time.
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Here is the picture of all four completed
wheels. I had to sand the rear lips off the wheels (they had some bad injection
pin-marks), and then strip the chrome plating in Castrol Super Clean (CSC)
degreaser. |
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Acura NSX has a spherical emblem on the front
bonnet. I used very thin plastic and a wide burnishing tool to make a
spherical indent in the plastic, that was sliced off with sharp Xacto blade,
shaped, painted, and topped with home-made Acura decal.
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Wheels then were primed with Tamiya gray primer,
painted with Testors Titanium metalizer, buffed, then sealed with a coat of
Tamiya clear. I also applied some black wash on the lug nuts. |
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The I glued the emblem with Elmer's white glue
and brushed some clear paint on it -
looks very realistic! The model was assembled, dusted, photographed and
sealed in a display case. It was a very simple and pleasant conversion which
resulted in unusual and very good-looking model.
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